Main features

  • allows to measure residual stress and residual austenite, providing a thorough non-destructive analysis of samples of any dimension, so detection can be made directly

  • is fully controlled by software: it includes the goniometer, with interchangeable omega and psi geometries, a linear position sensitive detector, the X-ray generator with X-ray tube and the portable computer

  • can drastically improve the quality control of your iron-based products adding speed and precision to your stress analysis, even in the case of big samples

 

Features

StressX-3000 is the latest portable X-ray diffraction system designed for the analysis of residual stress and the calculation of the percentage of retained austenite 

Residual stress is due to thermal treatments, mechanical processes, welding and surface treatments that the pieces undergo during the manufacturing processes. This type of stress permanently influences the piece's resistance, especially under strain, and often it is the cause of breaks that have no metallurgical justification.

The importance of residual stress analysis is growing. Welded structures, gears, shot-or sandblasted parts, thermal and many other treatments can be controlled and monitored with the help of X-Ray diffractometer. Reducing the data collection time is the next step, which this instrument is capable to offer.

Measurements of stresses in metals are made by using the distance between the atoms plans, as a stress gauge. The distance is measured with the help of the diffraction of an X-ray beam on the analysed part.

Even a small percentage of residual austenite (5%) can cause deformations that make the piece unusable. An example can be given with ball bearing tracks and injector pins for diesel motors. Detection of their presence can optimise thermal treatment
Other Images
A
a
a
a
   
   
 

Applications

  • definition of the quantity of residual austenite on bearings and parts of diesel motor injectors
  • detection of residual stress on sprocket wheels
  • detection of residual stress on car motor parts (cam axles, connecting rods, engine shafts, equalisers)
  • detection of residual stress induced by deep drawing (household appliances, structural parts)
  • detection of existing operational stress on gas conducts
  • detection of operational stress on large tensioned structures
  • measurement of efficiency of shot-peening and rolling of components subjected to stress
  • detection of residual stress in castings (cast iron parts of tool machines and aluminium automotive components)
  • detection of stress induced by (laser and electron) welding
  • search for a correlation between residual stress and stress resistance of aluminium alloy car rims
  • optimisation of working parameters for swarf removal to improve the stress resistance of mechanical components
  • detection of residual stress on helicoidal and leaf springs
  • search for critical zones after applying work loads (arms and aeronautics)
   
 

This compact system includes a central unit, a goniometer and a portable computer

CENTRAL UNIT
High voltage X-ray generator
Controls PSD detector and step-motor
All interlocks required for complete safety

GONIOMETER
Mounted on a tripod (magnetic anchoring as option)
Selection of Y(PSI) or W (OMEGA) geometry, Y (PSI) tilt
Computer controlled step-motors for all movements
Easy sample alignment system

DATA ACQUISITION SOFTWARE
Running under Microsoft Windows 98 Operative System
Complete control of the hardware
Wide selection of measuring points
Displays in real-time the growth of the peaks
Retained Austenite measurement and calculation

ANALYSIS SOFTWARE
Running under any Microsoft Windows Operative System
Peak treatment: LPA correction, background subtraction
Peak analysis: fast methods, Marquardt fit, top 15% parabola fit
Stress analysis: linear and elliptic
Tools: creation of reports, 3D graphs
 

Click Here to see the STRESSX-3000 Standard configuration

 
 

Home Page - Products - Support - Contact Us